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Gear Shaper Cutter Series

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Gear Shaper Cutter Series

Name: Gear Shaper Cutter Series
Brand: SENINTER
Price: 1 USD

Certification : CE ROHS

Place of Origin : CHINA

Brand Name : SENINTER

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Gear Shaper Cutter Series

Internal Gear Shaper Cutters – Professional Tools for High‑Precision Internal Gear Machining

Internal gear shaper cutters are specialized tools designed for machining internal spur and helical cylindrical gears. During machining, the shaper cutter and the internal gear workpiece simulate the precise meshing motion of a pair of gears—the cutter performs a reciprocating vertical cutting motion while maintaining a strict transmission ratio with the workpiece, generating an accurate involute tooth profile through the generating method.

Due to the unique structure of internal gears (with teeth on the inner surface), conventional machining methods such as hobbing cannot be applied. Shaping is currently the primary and most efficient process for internal gear machining. With their high precision, strong adaptability, and relatively high machining efficiency, internal gear shaper cutters are widely used in automotive automatic transmissions, industrial planetary reducers, construction machinery travel drives, wind turbine gearboxes, and robot joint reducers—making them critical tools for ensuring meshing accuracy and load‑carrying capacity of internal gear pairs.

Internal Spline Shaper Cutters – Professional Tools for High‑Precision Internal Spline Machining

Internal spline shaper cutters are specialized tools designed for machining internal spline tooth profiles, including rectangular splines, involute splines, and triangular splines. Similar to internal gear shaper cutters, they perform simultaneous reciprocating vertical cutting motion and rotary motion driven by the machine tool, maintaining a strict generating relationship with the internal spline workpiece to precisely machine the spline tooth profile on the inner surface through continuous cutting.

As key tools in internal spline machining, internal spline shaper cutters are widely used in automotive automatic transmissions, construction machinery transmission casings, machine tool spindle sleeves, hydraulic pumps/motors, wind turbine gearboxes, robot joints, and various other internal spline drive and connection applications. They are essential for ensuring spline pair fit accuracy, centering reliability, and torque transmission capability.

External Gear Shaper Cutters – The Ideal Choice for Complex‑Structure External Gear Machining

External gear shaper cutters are dedicated tools for machining external spur and helical cylindrical gears. Their core advantage lies in their ability to machine complex‑structure external gears that are difficult or impossible for hobbing—including shoulder gears, double‑ and triple‑step gears, and herringbone gears without undercut relief grooves. During machining, the shaper cutter and the external gear workpiece simulate the meshing of a pair of gears, generating an accurate involute tooth profile on the outer surface through the generating method.

For conventional external gears, hobbing is typically the preferred process due to its high efficiency and precision. However, when gear structures involve shoulders, multiple steps, or no relief space for a hob run‑out, shaping demonstrates irreplaceable value. External gear shaper cutters are widely used in automotive transmissions, construction machinery gearboxes, machine tool headstocks, aerospace drive mechanisms, and other applications demanding structural diversity in gear design.

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